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Wednesday, September 17, 2025

Bringing immersion cooling to the highway


In a milestone for the automotive and power industries, TotalEnergies has achieved a world first by integrating an immersion-cooled battery right into a mass market EV. The distinctive efficiency achieved on this mission was made doable as a consequence of dialectic fluids particularly developed by TotalEnergies for immersion cooling expertise. This groundbreaking innovation not solely indicators a brand new period for electrical mobility but in addition demonstrates the feasibility of large-scale deployment of high-performance battery cooling programs in client autos.

Pioneering a brand new normal in EV battery cooling
Immersion cooling, lengthy seen as a frontier expertise for superior functions, has now made its method into the mainstream. After efficiently implementing the system in a Volvo XC90 (a plug-in hybrid car) in 2022, TotalEnergies has taken the expertise additional by making use of it to a completely electrical car constructed for the mass market: a Renault Mégane. The partnership between TotalEnergies and Renault marks a significant step ahead in battery expertise integration. Not like conventional cooling programs, immersion cooling submerges battery cells instantly in a dielectric fluid, permitting for a lot superior thermal administration. The transition from hybrid to full electrical on this context isn’t just an evolution, it’s a technological breakthrough.

A primary within the EV market
By integrating this technique right into a production-ready electrical Mégane, TotalEnergies has confirmed that immersion cooling just isn’t restricted to experimental autos. This improvement sends a transparent message: cutting-edge battery expertise might be each sensible and scalable. This marks the primary time a client electrical automobile has been geared up with an immersion-cooled battery, representing a key milestone within the transition towards next-generation electrical autos.
The power to include this superior expertise into an current manufacturing mannequin with out altering the automobile’s design or structure is a testomony to the innovation and engineering experience behind the mission.

The sport-changing influence of immersion cooling
Conventional battery programs use oblique strategies to handle warmth, typically counting on air or liquid channels surrounding the battery pack. These approaches might be restricted in effectivity and sometimes lead to bulkier battery programs with added weight and complexity. Immersion cooling, against this, gives direct and uniform warmth dissipation.
By immersing every cell within the dielectric fluid developed by TotalEnergies, warmth is eliminated extra successfully from the battery pack, resulting in important efficiency advantages:
Quicker charging: charging occasions are decreased by almost half, making electrical autos extra handy and sensible for every day use.
Enhanced security: the system mitigates the chance of thermal runaway (a doubtlessly harmful chain response) by sustaining optimum temperatures throughout the battery.
Improved efficiency: with higher thermal administration, the battery operates extra effectively, supporting larger energy output and longer lifespans.
Larger autonomy: because of a ten% enhance in volumetric power density, the system delivers extra vary with out rising the scale or weight of the battery.
Weight and price financial savings: by eliminating advanced cooling infrastructure, the general weight and price of the battery system are decreased.
These advantages make immersion cooling a sexy answer for automobile producers trying to push the bounds of EV efficiency with out compromising security or scalability.

Designed for the calls for of the longer term
Electrical mobility is getting into a brand new section. The following technology of EVs should help ultra-fast charging, supply prolonged vary, and meet the best security requirements, all whereas being cost-effective. Immersion cooling gives a direct and efficient response to this problem.
By delivering an answer that improves key efficiency metrics of EV batteries, TotalEnergies positions itself on the forefront of next-generation electrical mobility. As well as, the adaptability of the system and its seamless integration into present battery programs makes it a sensible answer for large-scale use.

A trusted associate for automobile producers
The success of this mission displays the belief that main automobile producers like Renault have positioned in TotalEnergies. It’s not solely in regards to the innovation itself, but in addition the maturity of the answer. The dielectric fluids developed by TotalEnergies for immersion cooling are already accessible, examined, and optimized for the automotive trade. These proprietary fluids supply long-term stability, electrical insulation, and excessive thermal conductivity which might be all important for sustaining efficiency over the lifetime of the car.
In a fast-evolving market formed by client expectations and environmental requirements, a dependable and scalable answer like immersion cooling gives a key aggressive benefit.

Powering the way forward for mobility
TotalEnergies’ breakthrough in immersion cooling expertise exemplifies its dedication to innovation and sustainability in mobility. By redefining the best way batteries are managed and built-in, the corporate is contributing to a future the place electrical autos are usually not solely extra accessible but in addition extra environment friendly, safer, and higher suited to the evolving wants of shoppers and trade alike.
Because the transition to a lower-carbon future continues, applied sciences like immersion cooling are set to play an more and more necessary function. By means of its latest developments, TotalEnergies demonstrates its dedication to this path and performs a big function in driving this evolution.

lubricants.totalenergies.com

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