Eberspaecher unveils twin heating answer to deal with EV vary and luxury challenges
German automotive provider Eberspaecher has launched two new heating options designed for 800-volt EV architectures, aiming to deal with persistent challenges round battery vary, charging occasions, and passenger consolation in chilly climate situations. The Esslingen-based firm introduced the merchandise as a part of an expanded thermal administration portfolio for BEVs.
The corporate is launching each a coolant heater using thick movie know-how and an air heater based mostly on PTC know-how, every engineered to supply focused warmth output for battery conditioning and cabin warming. In accordance with Eberspaecher, superior thermal administration methods are important for overcoming technological boundaries that proceed to affect widespread EV acceptance, notably when warmth pump methods encounter efficiency limitations in chilly situations.
The coolant heater represents what Eberspaecher describes as a compact various to traditional PTC know-how. Its core element, a thick movie ingredient utilized to a metallic plate by display screen printing, delivers as much as 12 kilowatts of output at 800 volts whereas occupying minimal set up house. The system primarily situations automobile batteries, which the corporate identifies as contributing to prolonged battery life and diminished charging occasions.
A notable characteristic is the heater’s voltage flexibility. Whereas designed for 800-volt architectures more and more frequent in new EV platforms, the system maintains enough output when linked to 400-volt charging infrastructure, which at present represents the vast majority of the worldwide charging community. “The coolant heater has been designed particularly for this state of affairs, delivering enough output even at 400-volt,” the corporate said. The thick movie heater is appropriate for each passenger autos and vans, with a number of vehicle producers already choosing it for collection manufacturing starting in 2027.
The air heater, put in immediately within the automobile’s air con system, options multi-zone performance permitting temperature management in as much as 4 separate cabin areas. Utilizing PTC know-how positioned near passengers and partly inside the firewall, the system supplies 3 to eight kilowatts of energy throughout each 400-volt and 800-volt architectures. Eberspaecher emphasised that the PTC know-how’s self-regulating impact ensures dependable overheating safety, whereas the corporate’s design minimizes adhesive use in heating ingredient building to scale back potential emissions within the passenger compartment. The air heater will turn into out there in Asia, Europe, and North America beginning in 2028.
The security structure contains a number of sensors and an independently working secondary shutdown path for the coolant heater, which Eberspaecher says reliably displays and controls thermal processes to make sure most operational security. The corporate, which has manufactured high-voltage electrical heaters for battery electrical autos for a number of years, positions itself as an skilled system developer and provider addressing the rising calls for of climate-friendly mobility.

